SM-100-CA

AUTOMATIC LINEAR SEWING MACHINE

INDUSTRIAL SEWING MADE SIMPLE

Highly specialized fabrics and very specific, customized applications is what characterizes today’s demand in many industries. With its broad range of tools and accessories SM-100-CA was designed to create a wide variety of quality seams on an infinite range of technical fabrics.

Simple to use and highly efficient, SM-100-CA is a complete sewing solution that will streamline your production and boost your efficiency.

Industrial sewing has never been this easy.

With more than 200 sewing solutions supplied to leading manufacturers worldwide SM-100-CA is a thoroughly tested, highly reliable manufacturing solution and a benchmark in many industries. Whether you process acrylic or polyester for the production of awnings, make fire retardant curtains, theater curtains, or products in PVC, SM-100-CA allows operators in a wide range of industries to manufacture with uncompromising quality and create highly professional products.

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PRODUCTS AND APPLICATIONS

SM-100-CA allows operators in a wide range of industries to seam with uncompromising quality and create highly professional products. Whether you produce awnings and blinds, curtains, sails, PVC covers, tarpaulins, banners or wind breaker barriers, SM-100-CA can be equipped with just the accessories to meet your production requirements.

Here are some of the products that SM-100-CA can create:

Main features

With a series of clever solutions based on more than a decade of industrial sewing experience and the feedback of hundreds of market leaders worldwide that work with our machines, SM-100-CA will allow you to create hems, pockets, overlaps or apply keders, braids or other profiles with uncompromising quality.
A perfectly synchronized motion of the vertical needle motion and the horizontal motion of the sewing head is of fundamental importance to guarantee evenly distributed stiches and prevent damage to the machine. The software installed on SM-100-CA makes sure the stitch length remains exactly as programmed, even when the operator changes the speed of the sewing head during the production cycle.
Its solid structure makes SM-100-CA suitable for the most challenging welding work. All machine components are in solid steel and aluminum. Top of the bill electronic and pneumatic components and precision welding tools and accessories make this machine the best available on the market. SM-100-CA has a standard usable length of 6,0 meters. Extension modules of 2,0 m each make the machine as long as required.
Motion is generated by steel rack-and-pinion transmission and multiple heavy duty chrome plated rails for optimal speed and control. Whether you make overlaps, hems or pockets or apply profiles such as keders or decorative braids, SM-100-CA will deliver the quality you expect.
Guides are positioned pneumatically and are automatically lifted after every sewing cycle and allow the sewing head to safely travel back to its starting point. At the start of each new sewing cycle the guide automatically returns into its operational position. Changing the guides from hem to overlap and back is an operation that takes seconds: the time to push the button that opens and closes the pneumatically controlled guide holder.
SM-100-CA is very user-friendly. No specific skills are required. The machine is as easy to operate as your average household appliance. The cleverly designed tools and accessories make working with the machine – often a very repetitive operation with many guide switches – easy and efficient.
Operating costs are extremely limited. Maintenance costs are negligible. The machine structure is solid and simple. When used correctly SM-100-CA will go on forever.

TOOLS TO STREAMLINE YOUR PRODUCTION

Specifically developed to create quality seams on industrial textiles SM-100-CA will streamline your production processes and deliver manufacturing efficiency and quality products. Tools and accessories installed on SM-100-CA have a solid industrial design and were created to make the sewing job – often a very repetitive operation with many guide switches – simple and easy.

Dürkopp Adler Type 867 Classic sewing head

Dürkopp Adler Type 867 Classic sewing head

Custom guides

Custom guides

Easy guide switch

Easy guide switch

Automatic fabric rewinder

Automatic fabric rewinder

Needle cooling

Needle cooling

Pneumatic clamps

Pneumatic clamps
Dürkopp Adler Type 867 Classic sewing head

Dürkopp Adler Type 867 Classic sewing head

A lockstitch sewing head with single or double needle. Needle distance 4 - 50 mm. Features an automatic back-tacking function (start, intermediate, and end of the seam). Can be equipped with large (L) or extra-large (XXL) vertical hooks. Comes with an automatic thread trimmer. Top sewing speed 3.500 stitches per minute (standard 2.600 s/m) with adjustable stitch length 4 - 12 mm. Enlarged under arm clearance for a much better view on sewing area further enhanced by LED illumination. Highly efficient sewing parameters and a great variety of equipment make 867 the ideal operating means for universal industrial use.
Custom guides

Custom guides

Guides to make overlaps, hems and pockets can be custom designed according to your production requirements. Special guides allow an infinite range of sewing applications such as reinforcing strips, decorative braids, keders or other profiles.
Easy guide switch

Easy guide switch

Creating an awning is a very repetitive job. The operator continuously switches from making a hem or pocket to an overlap and back, hundreds of times per shift. That is why SMRE created a pneumatic easy guide switch system. With a simple push of the button a pneumatic finger lifts, the guide is released and the guide for the next operation is easily put in place. With the easy guide switch system changing the guides from hem to overlap and back is an operation that will take no more than a few seconds.
Automatic fabric rewinder

Automatic fabric rewinder

Placed ergonomically on the front of the machine, this device transforms stitched panels into rolls that can easily be transformed to the next station in the production cycle. Especially useful for the creation of large or heavy products such as awnings for malls or airport halls, or fire retardant curtains.
Needle cooling

Needle cooling

Necessary when particularly tough or abrasive materials such as fire retardant fabrics are processed. Cooling system avoids the needles from overheating and break the thread during the sewing cycle. Allows quality seams on heavy duty, hard-to-handle materials.
Pneumatic clamps

Pneumatic clamps

Digitally controlled pneumatic clamps that hold the fabric firmly in place during the sewing cycle. Guarantee precision of the seam even on great lengths.

Technical specifications

Available usable dimensions
Standard length (m) 6,0
Extension modules (m) 2,0
Footprint (standard length)  
X (mm) 8049
Y (mm) 1024
H (mm) 1028
H MAX (mm) 1603
Under arm space (mm) 110
Work surface depth (mm) 630
Weight (KG) 1150
Power (kW) 4
Voltage (V) 220 (1 phase + N + E)
Circuit breaker (mA) 300
Air (Quality Class 1.4.2.; ISO 8573) (bar) 6
Air consumption (nl/min) 80 (w/ needle cooling)
Certification 2006/42/EC; 2014/30/EU; EN ISO 12100