SM-200-SA

STATIONARY HEAD WELDING MACHINE WITH HOT AIR AND ULTRASONIC TECHNOLOGY

A STURDY INDUSTRIAL
WELDING TOOL

Highly specialized fabrics and very specific, customized applications is what characterizes today’s demand in many industries. Whether you weld clear PVC, PVC coated textiles, thermoplastic films or non-woven materials, whether you produce keders, create pockets, overlaps or hems, or apply profiles – with its choice of technologies and wide selection of guides and welding wheels SM-200-SA can create a variety of seams and apply countless accessories on an infinite range of technical fabrics.

Introduced in 2007 SM-200-TA is a thoroughly tested, highly reliable production solution. A super strong and user-friendly machine with a competitive price. Fast and precise. Ideal for manufacturers who need to perform continuous welds on industrial textiles.

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PRODUCTS AND APPLICATIONS

With its cleverly designed tools SM-200-SA allows operators in a wide range of industries to weld with uncompromising quality and create an infinite range of highly professional products. Multiple welding technologies and a variety of accessories make this machine a truly all-round solution to bond specialty fabrics.

Whether you make advertisement banners, sails, building wraps, tarpaulins, duct pipes, inflatable products, swimming pool covers in flexible PVC, disposable items in non-woven fabric, or keders, SMRE has a solution just for you. Contact our expert staff to help you choose the technology and welding accessories most suitable for your production.

Main features

With its multiple welding technologies SM-200-SA can bond an infinite range of specialty fabrics. Operators can choose from a variety of accessories to make overlaps, hems, pockets, pockets-with-rope or cable, or apply keders or other profiles to the fabric. Guides, welding wheels and other tools are tailor-made according to your production requirements and allow you to fully customize the finished products you create.
The custom made welding wheels ensure that seams made with SM-200-SA are of unparalleled quality, both aesthetically and in strength. SM-200-SA is a must-have to create unique, highly professional products.
Its solid structure makes the machine suitable for the most challenging industrial welding work. All machine components are in sturdy steel and aluminum. Top of the bill electronic and pneumatic components and precision welding tools and accessories make this machine the best available on the market.
A series of specific parameters can be set on the touch screen to create the ideal setting for every type of fabric or application, allowing even unskilled operators to create superior products with this highly professional industrial welder.
SM-200-SA is a very user-friendly machine. No specific skills are required. The machine is as easy to operate as your average household appliance. The cleverly designed tools and accessories make working with the machine – often a very repetitive operation with many guide switches – easy and efficient.
Operating costs are extremely limited. Maintenance costs are negligible. The machine has a simple, but very solid structure. When used correctly SM-200-SA will go on forever.

MULTIPLE WELDING TECHNOLOGIES

SMRE offers a wide selection of industrial tools: they can be installed individually or simultaneously, in a variety of combinations, providing an enormous versatility of applications.

Hot air

Hot air

Rotosonic

Rotosonic
Hot air

Hot air

Ensures high quality bonding in terms of strength, precision and aesthetics. As opposed to technologies such as impulse and high frequency (HF), hot air welding does not produce any heat stress and only affects those sides of the material that are bonded together. Since the inner part of the fabric is not affected by the heat in any way, its physical and aesthetic properties remain intact. In combination with the patented Intelligent Torque, hot air welding technology avoids puckering of the fabric and fading or altering of the colors, and ensures seams of superior quality. The technology is commonly used on PVC or PVC coated fabrics and gives excellent results when used to weld glue coated zippers to fabrics or to apply glue tape to bond acrylic and polyester.
Rotosonic

Rotosonic

Rotosonic (or ultrasonic) welding is an industrial bonding technique whereby high-frequency acoustic vibrations – most commonly between 15 and 70 kHz (inaudible to the human ear) – are locally applied to fabrics being held together under pressure. The materials are sandwiched between a horn (or sonotrode) and an anvil. The energy required for ultrasound welding is created by transferring the vibrations from the horn to the material. The created energy causes the molecules in the material to vibrate, resulting in heat. The heat melts the fabric layers and bonds them together in the contact points between the layers created by the pressure of the welding wheels, or melts a glue film that join the fabric. Ultrasound welding technology is commonly used to bond thermoplastics, synthetic fabrics and films and is a fast, efficient and environmental friendly process that consumes little energy. For most materials, no adhesives or solvents, or other consumables are required.

Technical specifications

Available usable dimensions
Standard arm length (m) 1,0
Footprint
X (mm) 800
Y (mm) 2110
H (mm) 911
H MAX (mm) 1714
Under arm space (mm) 1000
Weight (KG) 450
Power (kW) 4
Voltage (V) 220 (1 phase + N + E)
Circuit breaker (mA) 300
Air (Quality Class 1.4.2.; ISO 8573) (bar) 6
Certification 2006/42/EC; 2014/30/EU; EN ISO 12100